Project of the molding line to be located in the former grinding ball production area.
- The capacity of the line, combined with the “5M” melting furnaces, will allow the production of up to 800 tons of shaped castings per month.
- This line can be used to mold M-120 housings (of various configurations), railway castings for PJSC “KEZ TRANSSIGNAL” and JSC “Ukrzaliznytsia,” as well as Barmak armor castings for PJSC “PGZK.”
EGES-2.0 Melting Complex (Turkey)
Melting time: 1–1.5 hours.
Designed for melting cast iron and steel with casting weights up to 1500 kg.
IChT-6 Furnace
Melting time: 2–3.5 hours.
Designed for melting cast iron and steel with casting weights up to 4000 kg.
“Omega” Molding Line (United Kingdom)
No-Bake technology using furan resins.
Casting dimensions: 1000 × 800 × 500 mm, with a weight of up to 400 kg.
The maximum production capacity of the line is up to 15 molds per hour.
Cleaning Equipment
Shot blasting chamber for oversized castings weighing up to 100 kg;
Shot blasting machine type PG20X35 / 5TR-2829.
Casting dimensions: 2000 × 3500 mm, with a weight of up to 5000 kg.
Heat Treatment Section
Pit furnaces for general hardening: Ø 650 mm, depth 1600 mm; pit furnaces for general hardening Ø 800 mm, depth 2000 mm; hearth furnaces with a hearth size of 3500 × 1500 × 2200 mm; and a heat treatment furnace SDO 20.35.20 / 11 with a hearth size of 2500 × 2000 × 2000 mm.
The heating rate is from 10°C to 100°C per hour. The maximum temperature is 1130°C, and the maximum load weight is 6 tons.